Custom PVC Patches for Hats
- Crisp, vibrant, and bold designs
- Last even after 100+ wash cycles
- 4 different types of patch borders
- Low minimum starting at 20 units
- Customizable in 2D and 3D molds
- Fast turnaround of 4-5 days only
Get Best Price
Free Artwork
Free Shipping
Free Revisions
Endless Customization Options – Design Your PVC Patches Your Way
Shape
Don’t limit yourself to standard shapes. We cut patches to match the unique outline of your design—whether it’s a flag, skull, or something completely custom.
Borders
Size
Add-ons
Endless Customization Options – Design Your PVC Patches Your Way
Shape
Borders
Size
Add-ons
Our Brilliant Designs
Each designer on our team is highly skilled and creative, and creates the most astonishing artwork. See for yourself.
Our Brilliant Designs
Each designer on our team is highly skilled and creative, and creates the most astonishing artwork. See for yourself.
USA’s #1 Source for Bold and Creative Custom PVC Hat Patches
pvcpatchfactory.com is a renowned name across the USA for manufacturing high-quality and personalized rubber patches for hats. Because of their standout qualities such as durability, flexibility, and limitless customization, the demand for PVC hat patches has soared in recent years. Saying that, we’ve also witnessed a significant boost in our sales.
At the same time, many customers still gravitate toward embroidered hat patches when they want a more traditional, stitched appearance with added texture, making embroidery a popular alternative alongside PVC for custom headwear.
Reasons Why Our PVC Hat Patch Shop Has Become a Benchmark of Quality Badges
The industry is buzzing about our custom PVC patches for hats. While others are busy wondering how we deliver premium-quality badges despite low profit margins, we stay focused on perfecting the production process to achieve the best outcome. Finally revealing our approach to designing custom rubber hat patches with outstanding quality:
Always Source High-Grade Material
We partner with trusted suppliers who provide high-performance polymers. That’s why our PVC patches for hats are the perfect choice for outdoor gear. They’re waterproof, durable, and tough enough to handle harsh weather conditions without looking worn out.
Use Only Advanced Equipment
Worried about the distressed appearance of your patches because of fading, or peeling at the edges? Not anymore! We use cutting-edge machinery for precise, high-quality production. That’s the secret behind why every unit we produce in-house turns out flawless.
Work with Experienced Craftsmen
Thanks to our expert design team, we never worry about wasted materials or inconsistent quality. Our trained professionals handle each order with careful attention to detail. Their skill and efficiency result in perfectly crafted, custom-made badges every time.
Prioritizes Our Customers’ Feedback
We’re obsessed with getting it right. We always seek your feedback before moving to the next step. Our process is collaborative, with quick revisions and mock-up adjustments at no extra cost. Your suggestions help shape the final design, ensuring it’s exactly what you want.
Our PVC Hat Patches Are Popular Among the Masses for Their Diverse Applications
Gone are the days when people only recognized embroidered or leather patches. Today, custom rubber hat patches have carved a niche across various industries. Their weather-resistant properties and customization flexibility have made them a go-to accessory for countless occasions. At our shop, we tailor PVC patches to suit every industry need.
Business Promotions
Get a PVC logo patch customized from our store and we’ll make sure your company name and logo prominently display on the hat. You can either use them as giveaways at upcoming events or as branded merchandise to boost visibility and brand recall.
Personalization
Our 3D PVC hat patches are a bold choice to personalize your look. The 3D effect brings a whole new edge to everyday streetwear. Planning a thoughtful birthday gift? Just share your friend’s favorite character, and we’ll create a custom patch they’ll love.
Military Uniforms
Military personnel and law enforcement officials prefer our Velcro hat patches for their durability and rugged build. With our customization options, you can feature your name, unit, branch, or tag—ensuring each patch reflects your identity with precision.
Outdoor Uses
Whether it’s sunlight, heavy winds, or dusty terrain—our patches stay intact and never lose their vibrant finish. That’s why students and athletes choose our PVC patches for their baseball caps. They’re also a favorite for hiking, camping, and other outdoor adventures.
How We Determine a Budget-Friendly Quote for Your Custom PVC Patch Order
We bet you won’t find another American store offering bespoke PVC hat patches at prices as competitive as ours. Our goal is to make our premium range of personalized patches accessible to everyone—particularly for those with a tight budget. That said, certain factors influence the final production cost. Here’s how we calculate pricing for each order:
Product Quantity Per Batch
There’s a noticeable difference in cost between a batch of 50 pieces and one with 10,000. While our minimum order starts at just 20 units, smaller batches offer limited room for discounts compared to large-volume orders of custom PVC patches.
Number of Colors in a Design
Each design may require a different number of colors. The more colors you want to include in a single design, the longer the production time and the more dyes are needed. That’s why designs with multiple colors cost slightly more than monochromatic patches.
Artwork Complexity
Pricing for your PVC hat patches also depends on whether you need a simple text-based logo or a detailed 3D illustration. The more intricate your artwork, the more time and skill it demands from our experienced staff and this naturally affects the overall cost.
Deadline of Your Project
We accommodate rush orders, but they come with a different pricing structure than standard deliveries. With our express service, your patches arrive in the shortest possible time. Regardless of these variables, we strive to offer a quote that’s easy on your wallet.
Choose from the Safest and Most Durable Attachment Options
Sew-On
It’s ideal to have your PVC patches sewn onto your hats if you want them placed on curved surfaces for long-term use.
Velcro
This type of backing is a popular choice for military hat patches because it’s removable, making it convenient to swap patches.
Magnetic
With a small magnet embedded in the patch and a metal insert in the hat, we ensure the patch stays firmly attached.
Clutch Pin
This attachment type helps secure your hat patch effortlessly and makes it easier to frequently switch your patches.
The Easiest and Fastest Route to Get Your PVC Hat Patch Customized
1
Share your custom requirements.
2
Stay in touch during production.
3
Receive your order at the doorstep.
Book a Free Consultation with Our Expert Before Customization
your first custom order? don’t worry! our consultant will guide you every step of the way.
Over 250K Americans Have Become Our Regular Customers
Guarantees We Promise to Deliver with Every Purchase
TRANSPARENT PROCESS
No fear of hidden or extra charges being added to your invoice.
NATIONWIDE FREE SHIPPING
Our company doesn’t charge a dollar for shipping across the US.
HIGH-GRADE PVC MATERIAL
We use 100% PVC material to ensure our custom patches last longer.
PROMPT ORDER DELIVERY
Your order is dispatched promptly and delivered within 3 days.
NO PLAGIARIZED ARTWORK
You can expect completely unique and original designs for each patch.
BULK ORDER DISCOUNT
Place an order for bulk quantities and take advantage of our bulk discounts.
Got a Stunning Idea and Need an Expert Designer with the Right Skills to Bring It to Life? We’re Just a Click Away!